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5 Tips to Cool Warehouse using commercial industrial ceiling fans

Effective Warehouse Cooling Tips and Tricks to Save Energy and Keep Employees Comfortable

Warehouses play a crucial role in the modern economy, but they also present unique challenges when it comes to cooling. As building managers and engineers, it's important to address warehouse cooling problems to prevent excessive energy costs and ensure a comfortable working environment for employees. We will explore common warehouse cooling challenges and provide practical tips and tricks to help you keep your warehouse cool, save energy, and maintain employee comfort.

  1. Strive for an ideal temperature range: Prioritize the comfort and safety of your employees by maintaining an ideal temperature range. According to OSHA, the recommended temperature control for warehouses is between 68°F-76°F, with humidity levels ranging from 20%-60%. This range promotes productivity and helps prevent heat-related ailments. Studies have shown that employees are more accurate and productive within this temperature range, and employers can save an average of $2 per hour, per worker. Educate employees about heat-related illnesses, encourage hydration, and schedule regular breaks in hot environments.

  2. Close it up! Warehouse operations often involve frequent deliveries and shipments, leading to increased exposure to outdoor climate conditions. To minimize the impact, keep building bays and doors closed as much as possible during hot weather. Additionally, ensure your warehouse is properly sealed and insulated to prevent air leakage. Conserving cool air inside the warehouse reduces energy waste and optimizes cooling efficiency.

  3. Add HVLS fans to de-stratify the layers of air: Warehouses typically have high ceilings, which can result in temperature stratification. This means hot air accumulates at the top, while cooler air remains closer to the floor. Installing High Volume Low Speed (HVLS) ceiling fans can help de-stratify the thermal layers by moving large volumes of air. HVLS fans distribute cool air evenly throughout the space, reducing the impact of opening and closing doors. These energy-efficient fans can lower warehouse temperatures by up to 8°F, cover vast areas, and save up to 30% in energy costs.

  4. Properly ventilate your warehouse: Stagnant hot air and air pollution can significantly impact indoor air quality (IAQ) in warehouses, leading to discomfort and health issues for employees. To combat this problem, implement proper ventilation and air distribution systems. Follow applicable OSHA air quality standards and guidelines to maintain a healthy working environment. Adequate ventilation will help prevent sick building syndrome (SBS) and enhance overall air quality within the warehouse.

  5. Know your HVAC system and make it work for you: Warehouses require larger cooling systems to meet their specific demands, resulting in increased energy consumption. Take stock of your HVAC system and identify areas where energy efficiency can be improved. Consider cooling solutions that contribute to LEED credits and enhance overall energy efficiency. HVLS fans can complement your HVAC system by improving perceived temperature and humidity, allowing you to raise the AC set-point and reduce the required AC tonnage by up to 40%. Regular maintenance, inspections, and cleaning of your HVAC system are crucial to ensure optimal energy efficiency.

Conclusion: By understanding the common cooling challenges in warehouses and implementing effective solutions, you can maintain a consistent and appropriate temperature while minimizing energy costs. Prioritize employee comfort and safety by striving for an ideal temperature range and promoting awareness of heat-related illnesses. Keep the warehouse well-sealed, utilize HVLS fans for air circulation, and ensure proper ventilation to improve air quality. Finally, optimize your HVAC system's energy efficiency and conduct regular maintenance to save on energy consumption. With these tips and tricks, you can successfully address warehouse cooling challenges and create a comfortable and energy-efficient working environment.

JSO'Will is an Authorized HVLS Dealer serving the greater Seattle, Tacoma, Everett, Yakima, Spokane and Portland area. Visit us at for your commercial industrial warehouse ceiling fan needs.

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